Services

Fabricator Services

At Full Metal Consultants, we specialize in comprehensive support for fabricators, providing key resources to maintain quality and compliance across operations. Our services include quality control guidance, certifications, audit preparation, and advanced technical documentation to ensure every project meets industry standards. With a focus on precision and consistency, we help fabrication businesses build a reliable reputation for high-quality results.

Quality Systems Manuals

Full Metal Consultants prepares customized Quality Systems Manuals (QSMs) for fabricators to maintain consistency in quality. These manuals outline essential processes, procedures, and controls to meet the standards of accrediting organizations like AISC and ISO. Our expertise ensures your manual aligns with regulatory requirements for consistent product quality.

Annual Fabricator Audits

Annual third-party audits verify that fabricators maintain compliance with approved fabricator programs. We assist with preparations to ensure smooth audits that meet program standards. Let Full Metal Consultants guide you through the audit process with confidence.

Welder Certifications & Updates

Full Metal Consultants helps your workforce attain up-to-date welding certifications required for industry standards. We conduct on-site welder certifications and provide guidance to ensure certification requirements are consistently met. Our support includes documentation for WQR updates to track welding qualifications.

Welding Procedure Specifications (WPS)

We develop Welding Procedure Specifications (WPS) to serve as a detailed guide for welding and joining metals. The WPS ensures that each weld meets strict industry standards, from materials to machine settings. Full Metal Consultants provides turnkey WPS solutions for all fabrication projects.

Procedure Qualification Records (PQR)

Procedure Qualification Records document the specific variables used to establish each WPS. Full Metal Consultants conducts the required testing to create PQRs that verify weld integrity and material compatibility. Our records support compliance to project standards.

Weld Machine Calibration

Annual weld machine calibration ensures your equipment operates precisely as designed. Full Metal Consultants provides calibration services to meet approved fabricator program standards. Trust us to keep your welding machines in top condition with accurate, certified calibration.

Weld Process Maps

For projects with complex material requirements, Full Metal Consultants creates weld process maps tailored to each joint. These marked-up shop drawings guide welders through specific welding requirements. We ensure seamless navigation through complex specifications for flawless project outcomes.

Shop Inspections

Full Metal Consultants offers third-party shop inspections to verify product quality and compliance. Our reports help ensure your product meets client expectations from the first delivery onward. Rely on our inspections for reliable quality and client satisfaction.

Non-Destructive Testing (NDT)

Non-destructive testing verifies material integrity without damaging the product. Full Metal Consultants provides ultrasonic, penetrant, and magnetic testing to meet fabrication quality standards. Our NDT services will support you across all projects.

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